Ed's 1927 Fordor Restore

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Model T Ford Forum: Forum 2013: Ed's 1927 Fordor Restore
Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, January 09, 2013 - 05:42 am:

Ed's wood frame in the early stage. This is not a kit, all wood is made from patterns of what was left from the car. As of 1/9/2013.






Top of pagePrevious messageNext messageBottom of page Link to this message  By Erich Bruckner, Vancouver, WA on Wednesday, January 09, 2013 - 07:40 am:

Very interesting. Please keep the updates coming as available.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Allan Richard Bennett on Wednesday, January 09, 2013 - 09:16 am:

Fellows, It may interest you to know that the 26-7 T tourers made in the Geelong Ford factory in Australia all had base timberwork like that, and the side panels were framed also.

Allan from down under.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dennis Seth - Ohio on Wednesday, January 09, 2013 - 11:13 am:

Hey Don...

I thought Ed sent you a complete car! I hope you told him you sold the engine and wheels to buy the wood for the frame.

All joking aside. Please keep the rebuild pictures coming. I enjoy seeing the progress of a rebuild.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, January 09, 2013 - 12:38 pm:

Dennis, I haven't told him you bought that stuff, I thought I'd direct your questions to him...teehee ~~


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, January 10, 2013 - 06:25 pm:

Drivers side rear quarter pillars are done for now.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, January 13, 2013 - 05:17 pm:

Quarter panel frames ready to mount and skin.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Jared Buckert on Monday, January 14, 2013 - 01:22 pm:

I would love to see more progress on this car. I love wooden bodies. Keep 'em coming!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Monday, January 14, 2013 - 02:37 pm:

I can't tell you how good it is to see this car finally getting worked on. Dad and I were going to start on it when I turned 16. That was 31 years ago. I never thought I would be seeing pictures of it on a computer, in my own shop 100 miles from it.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Saturday, January 19, 2013 - 02:28 pm:

As of today.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Doug Money - Braidwood, IL on Saturday, January 19, 2013 - 05:58 pm:

A couple of questions slightly OT. How did you determine where the sill plates were supposed to be and how did you determine the thickness of the sill plates? I have a body that I am trying to get started on and those questions I am not sure of yet. Thanks.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Saturday, January 19, 2013 - 08:02 pm:

Doug, the frame sills are 5/4" thick. I was able to get most the old wood frame off good enough for a pattern. The picture above is going through the fitting process. I want the doors to be as snug as possible so nothing will get fastened until the doors are mounted and then the final fit will begin. You can email me if you need more detailed information on the base frame and such.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, January 23, 2013 - 06:14 am:

Comparing the two 27's upholstry..the one on the left came from my car, a early built 27. It measures 9" and tapers to 8" wide I believe it had flaps. The one on the right is from Ed's 27 and measures 11" wide with no sign of a flap.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dale Peterson on Thursday, January 24, 2013 - 02:37 am:

Don, I agree, don't fasten the brackets to the sills until the doors are fitted. Good clamps hold everything together until time for permanent screws. It is surprising how much fitment is needed in the fordor bodies to get everything square and matching up. Even using this method I still needed to plug a few screw holes with glue and chop sticks to get a everything just right.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, January 24, 2013 - 04:16 am:

Dale, how is your project coming? It would be neat to see some of your pictures. Ed's car is
going pretty good but even using the old wood for patterns it is tricky. Some pieces have curves and twists that they shouldn't have. Its a fun challenge though.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, January 24, 2013 - 04:25 am:

Another of the rear panel rewooding.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, January 24, 2013 - 04:32 am:

Rear window skin and wood.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Wayne Sheldon, Grass Valley, CA on Thursday, January 24, 2013 - 11:27 pm:

You make it look so easy!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, January 25, 2013 - 03:44 am:

Oh,oh....maybe I better slow down. I do enjoy the wood work and with tolerances of a 1/4" it is much easier than the boats I worked on in the past. Also Wayne having just restored the identical car with NO patterns to go by, Mr Ed's is a piece of cake.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dennis Seth - Ohio on Friday, January 25, 2013 - 06:41 am:

Thanks for sharing the progress with us. I enjoy seeing and learning about all the different cars in different stages of undress.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Thursday, January 31, 2013 - 04:19 pm:


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dennis Seth - Ohio on Thursday, January 31, 2013 - 04:26 pm:

That car is coming together fast and looks great.
Ed did you tell Don that you wanted to drive it this weekend yet?


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Saturday, February 02, 2013 - 11:59 am:

Kick plate sills fab'd...will wait to mount once the doors are hung....NOBODY should have this much fun, it just ain't right !!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 07, 2013 - 10:07 am:

After three days of fitting the entire car torn down to the base frame for sealing and painting. I can't sleep at night having this much fun...just can't. All ends are sealed with West Epoxy. The frame is upside down on the frame. The paint is still wet in these pictures.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Wayne Sheldon, Grass Valley, CA on Thursday, February 07, 2013 - 02:32 pm:

Beautiful work! I hope you are having fun working on it. It is a wonderful thing if two people can get pleasure out of one car getting done right.
I have built a couple truck bodies, re-wooded several speedsters including two original boat-tail bodies. What you are doing here looks so nice and so well done. I am going to say it again. You make it look easy!
Drive carefully, and do enjoy! W2


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 07, 2013 - 03:07 pm:

Thank you Wayne, you always have a kind word. It is appreciated.


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Thursday, February 07, 2013 - 03:32 pm:

Don,

I have some idea of the detail that you have to go to in achieving a good result when you are rebuilding these bodies. I had to almost completely rebuild every component of the framing on our 1924 Canadian Fordor over twenty-five years ago. You are to be commended for you excellent workmanship. Regards, John






Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 07, 2013 - 05:13 pm:

I have seen your pictures John and it is amazing to me how you did that. While I work off the skin you seemed to do the framing and then the skinning. Makes me look a bit lazy. I also checked out your car on the profile it is something to be proud of. Absolutely gorgeous.
Thank you for the compliments it is very much appreciated believe me !


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Thursday, February 07, 2013 - 07:53 pm:

Hello Don,

Thank you also for your compliments.
I had all the old framing to work from albeit in a very bad state. Like you I had to keep trying the panels as I progress with the framing. I think it is the only way to be certain everything is going to fit properly. You can probably tell the climate here is pretty good most of the year. I had plenty of room in my shed ,but I found the light better outdoors.
Regards, John








Top of pagePrevious messageNext messageBottom of page Link to this message  By john kuehn on Thursday, February 07, 2013 - 08:06 pm:

I have to ask. What was used to clean the metal for the 27 Fordoor.
Was the metal bead blasted, soda blasted or ?

It sure looks nice and almost as nice as the wood work!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 07, 2013 - 08:12 pm:

Thats funny, the three years between our models and it looks like they eliminated two stringers on the rear panel. Your dash setup is different and I can't tell from the pictures if the front pillars are the same. The steel is almost identical though. So John I can see this post is reminding you of the fun you had birthing your beauty. It may mean you need to start another ~~~Thanks for sharing the pictures, it is so cool to see these Fordors undressed. You have to be proud of the project, it turned out so nice!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 07, 2013 - 08:19 pm:

John you know what I'm looking at in that last picture don't you? Yep, the line going down the doors and around the back. That tells the story about how much work you put in to that car. It is straight and true. Perfect !


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 07, 2013 - 08:30 pm:

John Kuehn I don't blast anything, I don't want to take the chance of having it ruined. The parts are very hard to replace. I use the abrasive poly discs and a wire wheel on a 4" grinder to do everything. Smaller wire and abrasive pads for the tight spots. Then I use Metalblast (liquid) to etch and clean the metal. At that point I use Automotive Grey Rustbullet. It helps fill any pits in the metal and will self level to a nice finish. It also is nice because it takes the place of using epoxy-primer which can be quite expensive. So, two coats of Rustbullet then the feathering agent (bondo) and another coat of Rustbullet over the feathering agent to seal the feathering and you are ready to spray high-build primer. The cost of the Rustbullet is equal if not cheaper than having it blasted and no risk of damage. Just my way of doing it...but I really like that product. Thanks for asking.


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Thursday, February 07, 2013 - 11:39 pm:

Don,

I don't want to be seen to be taking over this thread with my pictures, but I guess it is as a good place as any to compare the earlier and later Fordor bodies. My car has wooden framed doors ( pre. 1925 ) and as you can tell the skins are aluminium , along with the upper quarter & back panel. The cowl and back tub are steel.

The pillars are quite distinct on the1926-27 Fordor, having what I think is called a Coupe Pillar.

A comparison.




Here is the framing for the pillars and windshield area of our car.

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They made quite a lot of changes by the time the 26-27 Models were being produced. That area you mentioned with the stringers was one. Another is the two brackets you have to tie the back end of the side runners to the back cross piece. Our car has a diagonal-brace which also acts as a mounting point for the rear chassis crossmember. Because the 26-27's had the larger crossmember that diagonal brace was eliminated. I think also some of the brackets in that rear floor area shown in the following picture could be different to the later ones as well.



I must admit Don that it gave me great satisfaction bringing the car back to what I have now. That was over twenty-five years ago . I don't think I could tackle another one now. I am very much enjoying the Fordor and the comforts of owning a closed car.

Best regards, John


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, February 08, 2013 - 04:34 am:

John, thanks for posting the pictures, again it is interesting to compare the cars. The wood in your car is by far more complete than these Michigan cars. The climate here is conducive to rot. Both Fordors were missing the top wood and anything below then roof was destroyed. I had hoped to save some of the original wood on Ed's car but it was easier and quicker to just replace it. The body brackets on your car are slightly different in that they mount to the sill frame were the '27 mounts sit on top of the sill frame. Either way I'm glad you posted these for comparison. Knowing how much work goes in to restoring these classics helps measure the amount of pride one ends up with when the people admire the finished project. That is what its all about...


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Friday, February 08, 2013 - 04:58 am:

Thank you Don. Nice talking to you. Best regards, John


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, February 08, 2013 - 06:19 pm:

Well today it was put your top on Momma...
After plowing 4ft drifts of snow of course...
I got a new phone and the camera kind of zuks!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Friday, February 08, 2013 - 07:01 pm:


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, February 08, 2013 - 07:24 pm:

Hah !! Unfortunately, nobody ever falls out of the top...burma shave.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, February 13, 2013 - 10:49 am:

Trued, glued and screwed.


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Thursday, February 14, 2013 - 03:01 am:

Looking great Don. I remember that stage very well. Very satisfying. I thought you might like to see this factory picture of a Fordor being fitted out with the slats for the top. Notice that the two outside slats are cut off at the first bow. It was that picture I used as a guide when I was doing my car. A lot of my original slats were missing or broken. Regards, John


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 14, 2013 - 06:10 am:

Thanks John, this top kit had some issues. The cross bows varied more than a 1/2" in height. I ended up planing the tops on two of them to get the right curve and also had to add 1/4" shim length way to two others to get the shape of the top correct. So my end result was to narrow the spacing of the slats so as to not have a bulge running front to back when the top material is put on. I may yet install some short slats but after checking the curve side to side it seems to be correct without them. This kit looked like a new hire made it. Several other problems with the way it fit. The rear corner curved pieces were cut wrong to the grain and were broken when received. I tried to epoxy the pieces but because of the way the cut was to the grain it had no strength at all. Had to create my own to get the rear corners right. The front pillars on Ed's car protrude out much further then the pillars on my car did which spread the front of the top out almost an inch more. There was no way to change that so I just had to work with it. Just the minor differences that come along that keep it interesting.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 14, 2013 - 06:35 am:

John you can see the shim pieces in the left photo. The second and third bow was way off, the fourth bow was way to high. This kit would have looked like waves on the ocean without some creative carving. Really dissapointing for the money they get now days. The kit I got for my car was dead on and well built, this one did not compare.


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Thursday, February 14, 2013 - 07:21 am:

Thank you Don. I had to make up all of my top myself. The problem here in Australia it is not that easy to order what you want.

I am not sure what kits were available there in the States twenty five years ago. Another problem I had was there wasen't any other Fordor Sedans I could compare what I was doing with as well. Very few Closed cars were imported to Australia. Regards, John


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, February 14, 2013 - 09:53 am:

Nice work, I was pondering building the whole thing but was concerned about the contour being off. The doors have no tweaking if it is not right on. And I was also looking at saving Ed some money for the time it would have taken. As it turned out, having my car for a pattern would not have helped much other than getting it close.
The joys of a challenge, not as joyful as getting it done.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Wayne Sheldon, Grass Valley, CA on Thursday, February 14, 2013 - 10:51 pm:

I still say that you make it look easy! The only four-door sedans I have worked on have had solid original wood. They were still tough enough.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, February 15, 2013 - 04:16 am:

Wayne, having only restored one Fordor and in the process of restoring Ed's, I guess I don't know the difference. I am surprised that what worked on one car doesn't work on the other. The purest would have a negative opinion of how I'm working this out I'm sure. My thoughts are to concentrate on the strength and the finished result. I have to wonder if the two cars were actually built by two different companies and with the kits being built by a third, well lets just say I know of no way around some modifying to make things fit. The width of the front pillars determines the fit of the windshield, yet the top kit came up short. I wanted some overhang of the top to the top of the doors so that rain would not flow into the door opening. That may be considered wrong by some but it only makes sense to me to protect the interior from the elements as best I can. I think the guys that have rewooded these beasts can relate to it.
If there was more information out there about these cars it would help some but I doubt it would be applicable to every car. One example with Ed's car is the rear steel panels. On the driver side the top of the lower half is flush where they bolted the three steel panels together, but on the passenger side the panels are 1/4" off from being flush. That means the bottom of the left rear quarter doesn't fit correctly around the base frame and the rear passenger door does not align with the front passenger door. Yet the half round body trim pieces were installed to align with the rear door. My point is I don't know how you can get away from making some changes to the original build if you want it to finish half way decent.
Fun, fun, fun....the saga continues.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dennis Seth - Ohio on Friday, February 15, 2013 - 06:21 am:

Don,

I am enjoying this article and feeling your pain with misaligned wood parts. I purchased a kit for my '22 Coupe and had to rework many of the parts to make it fit. I also had to make many parts that were missing or poorly made. I considered making the entire frame from scratch but just didn't have the time so I went the kit route. Keep posting the progress. Great job.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, February 15, 2013 - 06:57 am:

Thanks Dennis, I appreciate you backing me up on that. I realize that the photos and story is a repeat of what I did on my car last winter so many here at the forum have seen it before. For Ed this is a whole new experience because it is his car. Besides, while Ed and his kids are up at Mt Bohemia skiing I want him to know the work goes on....teeeeheee !!!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dale Peterson on Friday, February 15, 2013 - 02:00 pm:

I for one have enjoyed following both your posts. You have been much better than I with the foto documentation. You have been a great help on my Fordor rebuild both on your threads and answering questions on mine. Look forward to seeing and driving with these cars on tours.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, February 15, 2013 - 04:11 pm:

Well THANKS Dale, misery loves company....just kiddin but it is fun to have the opportunity to help others and only fair because others have helped me throughout these projects. Now if I could only find a masseuse.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Saturday, February 16, 2013 - 06:38 pm:

Yes Don, we are skiing at Mt Bohemia. Well the kids are skiing, and I am doing whatever you call a 47 year old crippled with anklyosing spondilitis and psoriatic arthritis does, when it is seven degrees, and he is at a mountain where all the runs are triple black diamonds. It is more like torture, with brief rest periods. Sure wish I was 17 again.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Saturday, February 16, 2013 - 06:51 pm:

Do what all Yoopers do, get in the sauna or better yet find yourself a hot tub. OR...go to Lauriem and get a nice hot pastie...thats the ticket !!! And while you're up there shop around for a gas tank to throw in your limo...


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Monday, February 18, 2013 - 09:27 am:

After some hammering, cleaning and welding the floor board mounts and seat riser are back where they belong...


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Tuesday, February 19, 2013 - 07:54 pm:

Todays project, before and after.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Wednesday, February 20, 2013 - 12:30 pm:

From Don this morning


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Monday, March 04, 2013 - 03:35 pm:

The floor boards are fab'd and finished with coat one of Sikkens. Will wait for the engine to cut the pedals in.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Wayne Sheldon, Grass Valley, CA on Monday, March 04, 2013 - 06:07 pm:

What you are doing here, will I hope, encourage other people for years to come to tackle four door sedans, both Ford and non-Ford.
My dad used to often tell me to "be careful cutting that. If you cut it too long, there may not be anything you can do about it. But if you cut it too short, you can always scab another piece onto it." (Sometimes you have to let that one roll around for a minute.)
Trimming, shimming and shaving. And many other little tricks to make it fit. It is a challenge. One not meant for everybody. But sedans and other complicated bodies can be done by a little persistence and simple problem solving.
The final overall look and fit is what becomes important. Not whether or not the floorboards are perfectly square.
I find some things amusing. Having been trained as a machinist where everything is measured to the thousandths of an inch. I also worked as a carpenter on low-income housing. Anything within an inch was close enough. (I have walked into rooms where I could tell at a glance which end of the room was taller.)
You could wind up a half inch off from one side to the other, and as long as all the doors open and close nicely, no one would notice.
Again, beautiful work you are doing! I have never been good at keeping photo records of my restorations. Thank you very much for that also.
Drive carefully, and enjoy, W2


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Monday, March 04, 2013 - 06:35 pm:

Thanks Wayne, I did under cut the battery cover a bit. On my car I didn't do that and it resulted in the trap door sticking rather tight on humid days. So, on Ed's car I shaved it down 1/8" to hopefully eliminate that problem. I will put some felt (or something similar) on the edges to prevent rattling while speeding down the road. Of course this is the stuff nobody will see any way once the carpet is installed, but I like the looks of the natural wood grain. I hope Ed does also...


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Monday, March 04, 2013 - 08:16 pm:

I approve!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dennis Seth - Ohio on Monday, March 04, 2013 - 08:24 pm:

Dan,

I have been following the rebuilding progress and reading all the posts about it. You are doing a fantastic job. I can't wait to see it complete.


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Monday, March 04, 2013 - 10:29 pm:

Don,

I look forward to seeing your progress. It is certainly bringing back some memories. The battery cover and matching floor boards on our car had a rebated edge on the inboard side so the two would interlock, and I guess to secure that side of the trap door. I am interested to know if that is how the 26-27 Fordor was done. Our car is Canadian and could be different to the U.S. cars.

Best regards, John

Pictures






Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Tuesday, March 05, 2013 - 07:44 am:

John, there is no lap lock on either '27 rear floor board. Instead they had a piece of steel trim to hold it down and the battery door rested on a center board and a routed trap. Note, no support on the forward or rear edge. Both cars center support board had failed. I put a support lip on all four edges of the battery door to help eliminate that. I realize this is not the original design but it will give solid support of the door so it doesn't fail again.


Top of pagePrevious messageNext messageBottom of page Link to this message  By David Sosnoski on Tuesday, March 05, 2013 - 08:21 am:

From what I've been able to piece together, the half lap joint between the floor boards and battery trap door was used roughly between 1923 and sometime in 1924. They then eliminated the half lap joint and just butted them together. It's possible the change was made for the 1925 model year. The early 26 cars had individual boards on the passenger's side. In mid 26 they changed it to a "1 piece" design which was actually three boards nailed together with two cleats.

There are no drawings for any of these parts and the Record of Changes don't provide much information. That's why I can't say for sure the exact date they made the change. It also gets confusing as they kept changing the names of the boards. What started out as the #7 floor board in 1923 ended up as the #5 floor board by 1927. The ROC's indicate that on the passenger's side they used two identical boards to fill the space. I've seen cars with 2, 3 and even 4 boards. If there are two boards there is usually one wider one and one narrower one as in John's photos. If there are 3 or 4 then they are usually random widths. It appears that they were using whatever they had available to fill the hole.

Dave S.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Tuesday, March 05, 2013 - 10:29 am:

Thats interesting information David, it matches what I have seen with these two Fordors. I appreciate your input. Both of these cars had a steel piece of trim to hold the rear of the battery door. The trim size appears to be of random length. Ford probably knew the T was coming to a end and used up what resources that were laying around. Just my guess, no real knowledge of the period.


Top of pagePrevious messageNext messageBottom of page Link to this message  By David Sosnoski on Tuesday, March 05, 2013 - 11:30 am:

Don,

I have not seen that piece of tin holding down the battery trap door. On the car's I've inspected the door just sat there and the carpet was the only thing holding it in place.

It actually makes no sense to use different size pieces. The ROC indicates there should be two identical boards there. If you were making hundreds of these cars a day, I would think that would be the way you would want to do it. You would have the pieces already made, and since they are the same you just grab two pieces and screw them in. Using the random widths they have to either choose pieces to fit, or cut and fit the individual pieces for each car. Seems like a lot more work. Making one piece bigger and the other smaller also means you have to have stock two pieces - but there is no part number for two pieces. I don't know the reasons behind it. What the documentation says and what they actually did don't always match up. I found the similar thing on the 14 touring rear floor boards. Some use 2 boards, some use 3 and some use 4. In this case it could be the different body manufacturers.

Dave S.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Tuesday, March 05, 2013 - 11:54 am:

Someone on here posted information about an edger machine, that would take random scraps of wood, and match them into useable panels. That would explain some of the boards I have seen in these cars that had tapered pieces joined together with tongue and groove joints.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Tuesday, March 05, 2013 - 12:56 pm:

David, I'm in no position to explain other than these two cars appeared to still have the original rear floor boards. They both had the same size doors with the passenger side screwed down to the frame sill. They both had that piece of steel to keep the battery door from lifting from the wind and possibly from bumps in the road. I will take some more pictures of the original wood from both cars and post them shortly. It is interesting to see the similar and the difference of the two. Like Ed says they did have ways of making square footage out of odd sized scraps.


Top of pagePrevious messageNext messageBottom of page Link to this message  By David Sosnoski on Tuesday, March 05, 2013 - 02:53 pm:

Don,

Could very well be original. The few cars I looked at didn't have them, but that doesn't mean they shouldn't have had them. I'm aware of the machine Ed's talking about. It's call a Linderman machine (or something like that). It creates a dovetail joint to join two pieces of wood together to make a wider one. Many of the floor boards have those joints. I wasn't referring to different width pieces of wood to make up a single board. What I was referring to is that the documentation states there should be two individual boards - both identical - to make up the passenger's side floor. Doing it that was is much easier than trying to piece together random widths to fill the space, or putting in some random widths then having to cut one specifically to fill the gap. However, for some reason, they went the random width route.

Dave S.


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Tuesday, March 05, 2013 - 03:55 pm:

Thank you everyone. Very interesting! I have a bit on today. I will respond properly later on this evening, ( our time ). Thanks Dave for your contribution. With your knowledge on Model T floor boards it is always enlightening. Best regards, John


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Tuesday, March 05, 2013 - 04:30 pm:

David, here are the two '27 fordor rear passenger floor boards. Note the difference in size. Mine is on the left, Ed's is to the right. I was unable to find the piece of metal for mine (its here somewhere) but this shows the metal strip that was on Ed's car. Mine may be the same size but without tearing the barn apart to find it, I recall it had three screw holes. Note also the odd shape T and G boards on Ed's board. My front boards were completely made up of angled pieces put together. Pretty cool !! I believe my board is missing one edge strip, which might make it the same width as Ed's.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Tuesday, March 05, 2013 - 06:30 pm:

Here is a bit better picture of the front floor boards on my '27. Note the tapered T and G boards.


Top of pagePrevious messageNext messageBottom of page Link to this message  By John Page on Tuesday, March 05, 2013 - 11:42 pm:

Don,

Thank you for posting your pictures of the old floor boards. I wish I still had mine. They had to go when we moved over ten years ago unfortunately. I duplicated ours as near to the original's as possible. I can remember being very fussy about that, right down to cleaning and using the original screws. Regards, John





And a couple of links to previous threads.

http://www.mtfca.com/discus/messages/118802/133613.html?1270248998

http://www.mtfca.com/discus/messages/80257/111278.html?1256781490


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, March 06, 2013 - 07:23 am:

Well..hmmm...and I'm supposed to duplicate this ?
This is a picture of the floorboard off Ed's car.
Note the different joints used. This is not pretty !!


Top of pagePrevious messageNext messageBottom of page Link to this message  By David Sosnoski on Wednesday, March 06, 2013 - 08:14 am:

Don,

What you have are three individual boards which make up that piece. Each board has a half lap joint where it meets the board next to it. Each of the 3 boards are made up of several pieces. They used a Linderman machine to join together narrower pieces to make the wider ones.

I've also seen these where they have used a simple tongue and groove joint to make up the wider boards. It's a non-standard size - I think it's 1/8" wide by 1/4" deep. I had to have a custom cutter made for my shaper to cut the tongue. The Linderman style seems more common on the 26-27 cars and the tongue and groove on the earlier ones.

When I make these I make each board from a single piece. That way I don't have to deal with those other joints, glue up, etc. Makes life much easier. All I need to do is put the half lap joints on the edges and nail them together.

How thick are those? Most floor boards are 9/16" thick but I have written on my sketch for these that they are 5/8". I think the 9/16" is correct.

Dave S.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Wednesday, March 06, 2013 - 10:37 am:


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Wednesday, March 06, 2013 - 10:38 am:


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, March 06, 2013 - 12:45 pm:

David, the passenger side rear floor board is 5/8" board. The driver side battery hatch is between 1/2" and 9/16" depending on which board you measure....the journey continues.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Saturday, March 16, 2013 - 08:56 am:

Fitting, seems to be going well.


Top of pagePrevious messageNext messageBottom of page Link to this message  By keith g barrier on Saturday, March 16, 2013 - 09:09 am:

Don, looks really good! KB


Top of pagePrevious messageNext messageBottom of page Link to this message  By kep NZ on Saturday, March 16, 2013 - 09:53 am:

Really impressive. (side note, i did work on a car where it appeared some of the wood had been through the linderman machine twice)


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, March 21, 2013 - 04:13 pm:


Top of pagePrevious messageNext messageBottom of page Link to this message  By Michael Robinson on Friday, March 22, 2013 - 01:45 pm:

Don, Thank you so much for posting all the information about your 27 four door. This is a big help to me. The project is important to me and your photos are very helpful. I will be laying out the parts starting this weekend. 27 years later I'm finding, its never to late. At 70 these old bones ache a little but are still working.will forward pictures of my progress..thank you.and thanks to all the others who posted...Mike


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, March 22, 2013 - 03:09 pm:

Michael Robinson, if you need something specific just ask I will try to help you out. Thanks for the kind words, its a nice thing !


Top of pagePrevious messageNext messageBottom of page Link to this message  By Rex Pyles on Sunday, April 28, 2013 - 10:41 am:

any updates????


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, April 28, 2013 - 03:46 pm:

Hi Rex, just currently doing smalls...nothing exciting. The weather has not been conducive to painting yet. Also, decided to do some work on my car. This week looks more like spring temps instead of snow and cold so hopefully the priming can begin. Thanks for asking !!


Top of pagePrevious messageNext messageBottom of page Link to this message  By john kuehn on Sunday, April 28, 2013 - 04:14 pm:

Boy after looking at the nice work Don is doing I now wish I had kept the 25 Fourdor I inherited from my Grandfather. I kept the 24 Coupe he had because the wood was in better shape.

The 21 Touring rebuild is keeping me busy though but Dons pictures make me kick myself for selling the 25 Fourdoor! Oh well!

Good work Don! It inspires me.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, April 28, 2013 - 04:58 pm:

THAT is a very nice complement John, thank you so much! However the reason I work on these Fordors is, I've kicked myself to the point I can't sit down. Fordor's .... Gheezzz ~


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, April 28, 2013 - 05:22 pm:

My first official car show yesterday. Chugged the ole Lizzy 15 miles to Freeland for the annual Walleye Festival. It turned out to be the first nice day of the year and around 160 cars showed up. I'm guessing that 40% of them were originals. They judged two groups, "antiques and hot rods". Most of the cars were done by pros, rebuilt and painted. I'll be jiggered that the judges handed me a third place trophy. I think its time they drug test these judges...just say'n ~


Top of pagePrevious messageNext messageBottom of page Link to this message  By Max L. Christenson on Sunday, April 28, 2013 - 05:23 pm:

Whoever envisioned Model Ts lasting 100 years or more, much less their manufacturer, Henry Ford? The answer is "No one." Wood lasting 100+ years? No one would have thought so. Your restoration work on these cars is outstanding.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, April 28, 2013 - 05:32 pm:

Thanks Max, I'm humbled...just humbled.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Gary Schreiber- Cuenca Ecuador on Sunday, April 28, 2013 - 05:53 pm:

Always enjoy seeing pics of your Fordor Don. One of my favorite body styles.


Top of pagePrevious messageNext messageBottom of page Link to this message  By David Chantrell - Adelaide, Australia on Sunday, April 28, 2013 - 06:04 pm:

Great work Don, and a just reward. I have "sat on the fence" for quite a while with this thread and I have totally enjoyed it. I have learned so much not only about closed cars but about the restoring these rare & complicated bodies. Thank you very much.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, April 28, 2013 - 06:58 pm:

Thank you Gary, thanks Dave. Ed's car will be getting more attention here shortly. I've been slacking a bit doing other things typical of spring time in the north. My Fordor took its longest trip yet yesterday to the car show. The 15 miles seemed like driving the length of route 66. But the return was much more fun. I didn't know how the car would handle or even if I'd have a breakdown. The shakedown cruise was flawless and the old 87 year old Lizzy seemed to be happy to be on the road again. I was amazed at how well it handled, even some rather deep pot holes in the road didn't seem to be a big deal. There is always satisfaction with the work one performs...but I really sensed the car was happy to be alive again. Weird as it may sound ... I sensed it.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Hap Tucker on Sunday, April 28, 2013 - 08:02 pm:

Great thread, great work, and great photos! Congratulations on the trophy Don!

Respectfully submitted,

Hap l9l5 cut off


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, April 28, 2013 - 08:46 pm:

Thank you Hap, I love your profile picture...now I'm sure that is you....right?


Top of pagePrevious messageNext messageBottom of page Link to this message  By Rex Pyles on Sunday, April 28, 2013 - 09:57 pm:

Love this thread, I visit Midland quite often. Maybe I'll see you at a car show sometime!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Sunday, April 28, 2013 - 10:02 pm:

You guys should see Don's work in person. The pictures just don't do it justice. I have worked some metal, but Don is a natural. I was ready to toss the front fenders and and splash aprons, and buy a pair from Rootleib or Mike Peterson. Don ironed them out. His work on the wood framing is flawless. This car will be much stronger structurally than when it was built, and last ten times as long. His knowledge of materials comes from years of wood boat experience.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Mike on Sunday, April 28, 2013 - 11:27 pm:

Have enjoyed this thread immensely. Would it be safe to venture that when these cars were new, the fit/finish may not have been as perfect as we think they "should" be? That might explain the need to custom fit the wood frames so much to make everything line up. At the pace Henry was ordering bodies, some body shops quality standards may not have been as good as others.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Wayne Sheldon, Grass Valley, CA on Monday, April 29, 2013 - 12:59 am:

Don B,
Wonderful! You certainly earned that trophy! Congratulations.
And, go ahead. Send the men in white. Bring the butterfly nets. Ready the padded cell. Cars do have feelings. They have bad days. And they enjoy a pleasant drive. Especially with someone they know cares.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Monday, April 29, 2013 - 05:42 am:

Well now the pressure is on, truly appreciate the kind words. The forum is a wonderful place to get reenergized when doing a long term project. As far as the car show goes, the trophy is Lizzies, not mine. It wasn't a first place or second. It was third but represents a piece of history brought back from the dead. The car got some well deserved attention and comments from all age groups. They were looking at every detail of what 1927 was about. A time machine for their thoughts and imagination. I think that was the neatest experience of the day. I also had a introduction to a forum member Dick Harris and we had a real nice visit. These inventions of the pioneers of a time gone long ago have to be preserved and displayed. Not for bragging of "Look what I got" but rather "Look what they built".


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, May 01, 2013 - 07:38 am:

Body and top baking in the sun. Almost ready to prime.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Wednesday, May 01, 2013 - 09:55 am:

Hey Ed, you are in your prime~~


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Friday, May 10, 2013 - 12:27 pm:


Top of pagePrevious messageNext messageBottom of page Link to this message  By Travis E. Towle on Friday, May 10, 2013 - 03:17 pm:

Man those fenders fit GREAT! Mine I am going to have to modify big time to close the gaps between then fender, splash, and running board. Nice job!

Travis


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Friday, May 10, 2013 - 05:35 pm:

Thanks Travis, the trick is to not bolt anything to the underbody until all the other fender bolts are in place loosely. Then you can clamp the parts together and start fastening things to the underbody frame and the frame itself. If that makes sense??


Top of pagePrevious messageNext messageBottom of page Link to this message  By Travis E. Towle on Friday, May 10, 2013 - 10:02 pm:

Makes sense, after I shim my body to get the hood to fit I will start bringing my gaps together.

My passenger side fender fits good but the drivers side is a problem - you can stick your finger through the gap between the front fender and the inside corner of the running board and splash apron.

What I am going to have to do to get it to fit is remove 3 of the running board bolts and shove the running board in about 1/2 inch on the front and then fit the fender, running board and splash apron together to close the gap then re-drill the running board bracket holes, then use a cutter and cut the fender on the outer edge in a v shape and tap in the side to fit and weld it back up.

Oh man, after all of that work it might look 1/2 as nice as yours!

Travis
Topeka, Kansas


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Saturday, May 11, 2013 - 04:47 am:

Both Fordor's were a "forced controlled argument" and some mounting holes had to be reamed out to get them to fit. If you are using reproduction parts its a given that you'll have to move or resize some holes. It reminds me of a song awhile back...."Bend me, shape me any way you want to, as long as you love me...its alright"


Top of pagePrevious messageNext messageBottom of page Link to this message  By Joseph A. Stearns on Saturday, May 11, 2013 - 07:18 am:

Don, your car is beautiful-- what a great job you did. I look forward to seeing it in person. Joe Frankenmuth, Mi.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Saturday, May 11, 2013 - 08:27 am:

Joe, are you related to the Stearns in Grayling?


Top of pagePrevious messageNext messageBottom of page Link to this message  By Joseph A. Stearns on Saturday, May 11, 2013 - 08:58 am:

Hi Ed,
no I'm not related to the Stearns in Grayling as far as I know and have not met them.
All my Srearns family hail from The west coast--my dad rode from Oregon to Mich on a HD motorcycle in the 20's to go to work for Dow Chemical Co.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Saturday, May 11, 2013 - 09:10 am:

Wow, Oregon to Michigan in the 20's!!


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Saturday, May 11, 2013 - 09:14 am:

I asked about the Stearns family, because Jim Stearns started a well drilling operation here that is now run by his grandson. Jim passed before I moved here from Saginaw, but I sure wish I had met him. He built his first drilling rig himself.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Saturday, May 11, 2013 - 04:02 pm:

Joe, thank you...when are you going to stop in? Must be time for a club meeting here soon. I would like to pick your brain on a few things...


Top of pagePrevious messageNext messageBottom of page Link to this message  By Joseph A. Stearns on Saturday, May 11, 2013 - 07:38 pm:

Hi Don, that sounds like a plan---maybe a mini model T tour too. I would invite you to set it up with the gang. Joe


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dennis Seth - Ohio on Saturday, May 11, 2013 - 08:43 pm:

Don,

Ed just called he wants his T back the way you found it!

Great job Don, once again I am enjoying the progress reports and photos of the rebuild. Beautiful workmanship.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Sunday, May 12, 2013 - 04:49 am:

Yeah, I know Dennis that is why caller ID is a wonderful thing. I just can't get myself to take a sledge hammer to those front fenders.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Saturday, May 18, 2013 - 09:33 am:


Top of pagePrevious messageNext messageBottom of page Link to this message  By Ed Baudoux on Saturday, May 18, 2013 - 09:34 am:

These are cell phone shots, the lens makes them look "grainy".


Top of pagePrevious messageNext messageBottom of page Link to this message  By Dennis Seth - Ohio on Saturday, May 18, 2013 - 09:39 pm:

Wow! that is beautiful. I can't wait to see it all together


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Thursday, June 06, 2013 - 05:56 am:

The latest on Ed's Fordor...everything is painted and now its clean up time. Tons of wet sanding and cut/polishing.


Top of pagePrevious messageNext messageBottom of page Link to this message  By Rex Pyles on Saturday, June 15, 2013 - 04:44 pm:

Should be done by now??


Top of pagePrevious messageNext messageBottom of page Link to this message  By Don Booth@ Bay City, Mi on Saturday, June 15, 2013 - 05:18 pm:

Well it is getting close. I thought I'd run into you Rex at the Antique Fest in Midland two weeks ago...met a ton of T'ers from all around. My Lizzie took the "Pro's Pick" award there, too funny~


Top of pagePrevious messageNext messageBottom of page Link to this message  By Rex Pyles on Saturday, June 15, 2013 - 08:54 pm:

Didn't make it this year, hopefully I will bring a car to the Old Car Festival!


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