How to drill out and replace key cylinder
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Dave_Kriegel
Topic author - Posts: 73
- Joined: Sun May 05, 2019 8:50 am
- First Name: David
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How to drill out and replace key cylinder
Greetings I have tried to search the forum for key words "key" "key cylinder " replace key cylinder" ( Guess what I need to replace???) I got 13 hits but no advice . Someone looks like they tried to jimmy the lock cylinder of my car in storage so the cylinder face is marred. Key will not go in. I bought a replacement key and cylinder from Langs. No instructions. ANy point in the direction of posts to drill out the old rivits, replace key cylinder will be appreciated greatly
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John kuehn
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Re: How to drill out and replace key cylinder
I assume your talking about the ignition switch. If it is you need to remove the switch plate from the car. That’s what I would do.
Remove the 4 screws that holds the switch plate on the dash.
If your car has the twist in switchback twist it to remove it. If it has the four tabs carefully bend them back so you can remove the switch back.
Remove any other wires from the switch plate and simply take it off so you can put it on your bench.
Use a dermal or small drill to remove the back side of the rivets where they are branded on and you should be able to take the switch apart.
The lock cylinder is in a sort of cage you can carefully pry apart to remove the old cylinder.
Install the new cylinder in the ‘cage’ and squeeze it back together.
Then you put the plate back together and install the new rivets by using something to back up the head of the rivet and brad the rivet.
Others may have other opinions how get the cage apart if necessary. but generally this is how it’s done.
Remove the 4 screws that holds the switch plate on the dash.
If your car has the twist in switchback twist it to remove it. If it has the four tabs carefully bend them back so you can remove the switch back.
Remove any other wires from the switch plate and simply take it off so you can put it on your bench.
Use a dermal or small drill to remove the back side of the rivets where they are branded on and you should be able to take the switch apart.
The lock cylinder is in a sort of cage you can carefully pry apart to remove the old cylinder.
Install the new cylinder in the ‘cage’ and squeeze it back together.
Then you put the plate back together and install the new rivets by using something to back up the head of the rivet and brad the rivet.
Others may have other opinions how get the cage apart if necessary. but generally this is how it’s done.
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George Hand
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Re: How to drill out and replace key cylinder
Dave, If you are replacing the ignition cylinder on an original switch expect to have to remove material on the outside of the replacement cylinder, unless the problem has been corrected the replacement cylinders are .010-.015 larger in diameter & will not fit original switch housings as is. If you have a newer replacement switch they should fit. Usually the newer replacement switches are made to use a #55 key. George
Last edited by George Hand on Tue Sep 01, 2020 3:16 pm, edited 1 time in total.
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Susanne
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Re: How to drill out and replace key cylinder
I wonder how hard it is to re-key an original lock cylinder, or if it's even possible?
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jab35
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Re: How to drill out and replace key cylinder
I have re-keyed original cylinders, that's simple if you can find the correct old stock parts. (The original barrels varied in the location of guide for the slot in the key, the original tumblers exchange universally in original cylinders as far as I know.) The biggest challenge I faced was finding a functional original cylinder.
Rekeying the repo's is problematic as old stock parts may not fit well, if at all. IMHO, the new repo's are near junk, there's no keeper for the tumblers like the originals, the key fit is sloppy, and the barrel OD may be incorrect. However the repo is better than nothing, and I am grateful to at least have something. jb
Rekeying the repo's is problematic as old stock parts may not fit well, if at all. IMHO, the new repo's are near junk, there's no keeper for the tumblers like the originals, the key fit is sloppy, and the barrel OD may be incorrect. However the repo is better than nothing, and I am grateful to at least have something. jb