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Charging System

Posted: Sat Mar 06, 2021 3:21 pm
by GG Gregory
I finally got my generator on my 27 Roadster with 6v voltage regulator. I used a test light on the output side of the generator and it’s working except my amp meter isn’t showing charge. It does show discharge when I turn on the lights. I had a cutout with diode that i tried also and the amp meter still shows no charge. The amp meter is new and everything seems to be wired right. If If I have a bad meter would it still show discharge with lights on ? I would think it wouldn’t show anything either way if it’s bad ???

Re: Charging System

Posted: Sat Mar 06, 2021 3:27 pm
by TRDxB2
Changed my mind. DISCONNECT THE WIRE ON THE AMP METER and the check continuity from the battery back to that wire end

Re: Charging System

Posted: Sat Mar 06, 2021 3:33 pm
by GG Gregory
Thanks, will do

Re: Charging System

Posted: Sat Mar 06, 2021 3:52 pm
by Norman Kling
Do not at any time run the generator without a connection to the battery! That includes running it with an open diode or regulator. It will cause the generator to overheat and burn out! I don't know about a voltage regulator, but with a cutout, or diode, you can take a short piece of wire and connect between the generator output and the battery side of the regulator with the engine running it would show a charge if the generator is working. This will also "flash" the generator and build up the residual magnetism in the field of the generator. After that it should show a charge if it is working. Since you have tried both the diode and the regulator, I think the probable cause is the generator needs to be flashed.
If I park my car for a few months, the generator will lose residual magnetism and need to be flashed to get a charge. If I use it regularly, it will not need to be flashed.

After saying all the above. With the engine running at a fast idle, and you turn on the lights does it still show a discharge, or only when the engine is not running. A regulator will show almost no charge when the battery is fully charged, but when you turn on the lights it will still show a slight charge.
Norm

Re: Charging System

Posted: Sat Mar 06, 2021 4:14 pm
by Luke
GG,

Do you have a multimeter, and what type of regulator is it?

There are several possibilities that could result in the outcome you describe, this information will assist in being able to provide a logical fault-finding procedure.

Take note that Norm has provided good advice re running without the generator connected!

Re: Charging System

Posted: Sat Mar 06, 2021 4:19 pm
by GG Gregory
Norm, It shows discharge while running also. Wouldn’t the generator be working if my test light works while touching to the output side when running ?

Re: Charging System

Posted: Sat Mar 06, 2021 5:22 pm
by Scott_Conger
A properly charged battery, a generator adjusted to about 5A (which is all you need or want), coupled with a voltage regulator added to notoriously lousy '26-27 ammeters will do exactly what you describe, and not necessarily indicate that the system is in any way deficient.

If you wish to explore this further, you are welcome to send me an email. There are still some critical details you have not advised respondents of, and a few statements that can be interpreted in more than one way.

Re: Charging System

Posted: Mon Mar 15, 2021 5:37 pm
by Kajtek1
Norman Kling wrote:
Sat Mar 06, 2021 3:52 pm
Do not at any time run the generator without a connection to the battery! That includes running it with an open diode or regulator. It will cause the generator to overheat and burn out! I don't know about a voltage regulator, but with a cutout, or diode, you can take a short piece of wire and connect between the generator output and the battery side of the regulator with the engine running it would show a charge if the generator is working. This will also "flash" the generator and build up the residual magnetism in the field of the generator. After that it should show a charge if it is working. Since you have tried both the diode and the regulator, I think the probable cause is the generator needs to be flashed.
If I park my car for a few months, the generator will lose residual magnetism and need to be flashed to get a charge. If I use it regularly, it will not need to be flashed.

After saying all the above. With the engine running at a fast idle, and you turn on the lights does it still show a discharge, or only when the engine is not running. A regulator will show almost no charge when the battery is fully charged, but when you turn on the lights it will still show a slight charge.
Norm
Good tip on flashing the generator, but my newly purchased Model T shows no voltage on both sides of voltage regulator.
Should it have battery voltage on 1 side?
Would that be bad ignition switch?

Re: Charging System

Posted: Mon Mar 15, 2021 7:38 pm
by J1MGOLDEN
That would mean you have an open wire, or terminal connection between the generator to ammeter to battery.

The open is often on that firewall terminal block or a longer screw going to ground there.

The wire on your generator cutout should measure the battery voltage all the time.

The ignition switch has nothing to do with that circuit.

Re: Charging System

Posted: Tue Mar 16, 2021 9:45 pm
by Kajtek1
J1MGOLDEN wrote:
Mon Mar 15, 2021 7:38 pm
That would mean you have an open wire, or terminal connection between the generator to ammeter to battery.

The open is often on that firewall terminal block or a longer screw going to ground there.

The wire on your generator cutout should measure the battery voltage all the time.

The ignition switch has nothing to do with that circuit.
Thanks. It was bad connection on terminal 1.
Then I had to flash generator and now it is charging.