Starter bench tester
Posted: Sat Dec 09, 2023 9:23 am
I finally finished up my Model T starter bench tester. It took a bit but I was holding out for a 1000 amp shunt and found a supplier.
This tester allows the starter to be securely mounted on the rigid frame.
I have two voltage meters to measure the battery as well as the starter voltage, there is a Ford spec for this as well as the amp draw.
Free spinning RPM test should be around 4000 RPM drawing around 75-80 A, any higher and something is dragging in the starter or mid-aligned bearings or bent shaft. I measure RPM’s with a digital photo tachometer.
Max torque is 13 ft-lbs with the starter drawing 580 A and voltage drop on starter 3v. For this test I welding a foot ling piece of drill rod to an old bendix and found an antique brass 0-25 lb scale that really firs the part.
I did opt for a solenoid verses a starter switch more for convenience than any other reason.
This really speeds up troubleshooting and takes the guess work out of diagnosing starter issues.
Special thanks to Ron Patterson. I spoke with him a few years ago about his method of testing and he was gracious to spend some time to explain his method. Thanks Ron!
The 1000 A shunt and second Voltage meter were additions and just add a bit more data, but what a great tool to have this really helped my rebuilding process.
I also posted a few videos of the starter in action on Facebook under Williamston T Works.
David
This tester allows the starter to be securely mounted on the rigid frame.
I have two voltage meters to measure the battery as well as the starter voltage, there is a Ford spec for this as well as the amp draw.
Free spinning RPM test should be around 4000 RPM drawing around 75-80 A, any higher and something is dragging in the starter or mid-aligned bearings or bent shaft. I measure RPM’s with a digital photo tachometer.
Max torque is 13 ft-lbs with the starter drawing 580 A and voltage drop on starter 3v. For this test I welding a foot ling piece of drill rod to an old bendix and found an antique brass 0-25 lb scale that really firs the part.
I did opt for a solenoid verses a starter switch more for convenience than any other reason.
This really speeds up troubleshooting and takes the guess work out of diagnosing starter issues.
Special thanks to Ron Patterson. I spoke with him a few years ago about his method of testing and he was gracious to spend some time to explain his method. Thanks Ron!
The 1000 A shunt and second Voltage meter were additions and just add a bit more data, but what a great tool to have this really helped my rebuilding process.
I also posted a few videos of the starter in action on Facebook under Williamston T Works.
David