Helicoil or just swap out head?
Posted: Fri Oct 03, 2025 11:52 pm
Hi folks, I'm new here and a new owner of a '15 touring. My father in law restored it years ago and since he passed it has come to me.
I've been working on getting it back together, and found that spark plug hole #1 is in bad shape, the threads crumbled as I removed the plug. Also the threads on both of the holes of the water outlet ears are pretty much nonexistent, the bolts have nothing to grab. My FIL was using overlength bolts with nuts behind the water outlet ears. So to fix this properly I'd be looking at helicoils or threadserts for all 3 of these. Plug hole #1 would be a challenge to do without removing the head.
He did have a spare engine block sitting in the garage next to the T, and the head (also a low head) looks like it has good threads on all plugs and water outlet ears, so I'm leaning heavily towards just swapping the head out.
Some questions I have are:
- what else should I look for on the replacement head to make sure it is sound?
- can i reuse the gasket, or use new, copper or silicone? not sure what material the current one is
- am i ok to reuse the head bolts?
- should i be using overlength bolts anyways on the water outlet, and back them up with nuts and lock washers?
- any other tips appreciated!
thanks
MB
I've been working on getting it back together, and found that spark plug hole #1 is in bad shape, the threads crumbled as I removed the plug. Also the threads on both of the holes of the water outlet ears are pretty much nonexistent, the bolts have nothing to grab. My FIL was using overlength bolts with nuts behind the water outlet ears. So to fix this properly I'd be looking at helicoils or threadserts for all 3 of these. Plug hole #1 would be a challenge to do without removing the head.
He did have a spare engine block sitting in the garage next to the T, and the head (also a low head) looks like it has good threads on all plugs and water outlet ears, so I'm leaning heavily towards just swapping the head out.
Some questions I have are:
- what else should I look for on the replacement head to make sure it is sound?
- can i reuse the gasket, or use new, copper or silicone? not sure what material the current one is
- am i ok to reuse the head bolts?
- should i be using overlength bolts anyways on the water outlet, and back them up with nuts and lock washers?
- any other tips appreciated!
thanks
MB