Hi & Lo beam headlight conversion

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Eric Sole
Posts: 110
Joined: Mon Jan 07, 2019 4:25 pm
First Name: Eric
Last Name: Sole
* REQUIRED* Type and Year of Model Ts owned: 1927 Roadster
Location: Barcelona, Spain
Board Member Since: 2015

Hi & Lo beam headlight conversion

Post by Eric Sole » Thu May 15, 2025 11:08 am

After reading up on the Model T battery-powered electric headlights, I have learned that the original Ford headlight bulbs had a 2 CP filament on Dim and a 21 CP filament on Bright. The filament was a teepee style oriented horizontally, the most efficient position to send light to the reflectors to be projected down the road. The locating pins are oriented horizontally, and the contact pins vertically.

The teepee style filaments purportedly give the best shaped light pattern and illumination. The only modern replacement bulbs with this style of filaments are only being produced in a 50 CP/32 CP as far as I know.

The reproduction headlight bulb, when installed in a Model T battery-powered headlight, has the locating pins placed horizontally, and the filaments are side by side. This means that when changing between Dim and Bright, the light moves sideways, not up and down.

The way to get the lights to project up and down is to turn the socket holder 90 degrees in the headlight bucket. I wasn’t willing (or able - I did try) to turn the socket holders in my nicely painted headlight buckets. So I came up with another plan.

I took a pair of tin snips to the socket holder and cut a new slot at 6 o'clock for the bulb socket tab to slide into, and just bent the cut material downward without even cutting it. Just as a reference, the original slot is at 3 o'clock when viewing the headlight from the front. The rear area of the socket holder gives plenty of support, so even after cutting out the new slot, there is still plenty of surface area.
Headlight socket reorientation 1.jpg
Headlight socket reorientation 2.jpg
Headlight socket reorientation 3.jpg
I wanted to maintain the adjusting screws in their original positions. I took a large washer with the hole adjusted to fit over the socket holder, drilled a hole aligned with the adjusting tab threaded hole and screwed the washer tightly up against the adjusting tab, using some thread lock for good measure. The screw was ground down so as not to interfere with the socket sliding adjustment for focussing purposes.
Headlight socket reorientation 5.jpg
Headlight socket reorientation 8.jpg
With the modified socket assembly in place, I put a little Prussian blue on the end of the adjusting screw to mark the spot for the threaded hole in the washer. Then I removed the new assembly to drill and thread the #10 x 32tpi hole for the original adjusting screw.

From the outside, the headlight is just as original, but the socket now has the bulb tabs oriented vertically, so the modern bulbs have their filaments one over the other. My lights now have true Lo & Hi beams that move vertically.

I wanted to try out some LED headlight bulbs, so I got a pair of the aluminium bodied 74475 LED bulbs in warm white from Ledlight.com. They are supposed to illuminate one row of leds for Lo beam and two rows for Hi beam, but all the leds are lighting, no matter the switch position. After speaking with customer service, they informed me I would need to order two of the 54738 6 ohm 50 watt resistors to make things work properly - wish I had known that when I ordered the bulbs. I have read some posts here on the Forum where they said these LED bulbs cannot be focused, while others say that they can be focused. I'll have to see for myself.

My intention is to drive with lights on always. With dual taillights and a 3rd brake light the power consumption was getting out of hand, so everything is getting converted to LED lighting. The warm white leds don’t look out of place, and the amber blinker bulbs behind the amber lenses look brighter and stronger the the regular clear incandescent bulbs did.

I’m looking forward to having the headlights converted to LED soon so I can post my experience, hopefully with positive results. :)

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Topic author
Eric Sole
Posts: 110
Joined: Mon Jan 07, 2019 4:25 pm
First Name: Eric
Last Name: Sole
* REQUIRED* Type and Year of Model Ts owned: 1927 Roadster
Location: Barcelona, Spain
Board Member Since: 2015

Re: Hi & Lo beam headlight conversion

Post by Eric Sole » Thu May 15, 2025 11:12 am

Headlight socket reorientation 9.jpg
New horizontal orientation of the bulb contacts.
Headlight socket reorientation 10.jpg
New vertical orientation of the filaments.

Using 50/32 CP incandescent bulbs:
Headlight socket reorientation 11.jpg
Low beam
Headlight socket reorientation 12.jpg
High beam


Allan
Posts: 6609
Joined: Sun Jan 06, 2019 7:21 pm
First Name: Allan
Last Name: Bennett
* REQUIRED* Type and Year of Model Ts owned: 1912 van, 1917 shooting brake, 1929 roadster buckboard, 1924 tourer, 1925 barn find buckboard, 1925 D &F wide body roadster, 1927LHD Tudor sedan.
Location: Gawler, Australia

Re: Hi & Lo beam headlight conversion

Post by Allan » Thu May 15, 2025 8:18 pm

Eric, go to the post of March 15, LED headlight bulbs, finally some decent ones.
LEDs send light in one direction only, so they need their own lens to direct their light. Forget the bulbs wit multiple leds sending light in all directions trying to use the original T reflector.

Allan from down under.

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