Rear axle crack
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Topic author - Posts: 1550
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Re: Rear axle crack
Cracked because of work hardening from a hub that was loose on the taper.
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Re: Rear axle crack
I can't get any kind of perspective with such a close-up shot. Can you post a picture from a bit further back and maybe point to the "crack" with a pencil?
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Re: Rear axle crack
Many axle cracks start from the sharp internal corners of the keyway…
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Re: Rear axle crack
That is why someone invented the Magaflux machine. Take it to a machine shop and get it checked. Be safe not sorry. If it is cracked it will cost a lot more to fix damage it will do than to check it. I know!
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Re: Rear axle crack
All things considered (and considering the groove cut by the Hyatt bearing), since you are of a mind to replace the axles, I'd say there is really no other choice. The number of axles broken right at that bearing groove is pretty surprising...I think even more likely than your crack propagating into an accident, quite frankly. Regardless, they've given 100 years of service without incident and it looks like it's time to retire them.
Scott Conger
Tyranny under the guise of law is still Tyranny
NH Full Flow Float Valves™
Obsolete carburetor parts manufactured
Tyranny under the guise of law is still Tyranny
NH Full Flow Float Valves™
Obsolete carburetor parts manufactured
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Re: Rear axle crack
When you first posted, I thought you were talking about a crack somewhere in the axle housing. Now that I see it's in the axle shaft, by all means replace the axle shaft. It will fail eventually, probably sooner rather than later, as I found out the hard way on my 1924. Luckily, the wheel didn't fall off and I run AC brakes, so I still had brakes. 

Mark Strange
Hillsboro, MO
1924 Cut-off Touring (now a pickup)
Hillsboro, MO
1924 Cut-off Touring (now a pickup)
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Re: Rear axle crack
I am not aware of any current issues with improper hardness on axle shafts provided by the vendors, does anyone know differently?
Some axle shafts are offered with 1/16 inch extra length to help offset wear on the taper of old rear hubs, which can cause the wheel to run too far inboard. Whether you choose the stock or slightly longer length is up to you.
I got my new axle shafts from Chaffin's. I sent them my axle gears, keys, and keepers ahead of time and they pressed the gears onto the new axles before they sent them to me.
Some axle shafts are offered with 1/16 inch extra length to help offset wear on the taper of old rear hubs, which can cause the wheel to run too far inboard. Whether you choose the stock or slightly longer length is up to you.
I got my new axle shafts from Chaffin's. I sent them my axle gears, keys, and keepers ahead of time and they pressed the gears onto the new axles before they sent them to me.

Mark Strange
Hillsboro, MO
1924 Cut-off Touring (now a pickup)
Hillsboro, MO
1924 Cut-off Touring (now a pickup)
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Re: Rear axle crack
I had an axle break at the same place on last year's Ohio tour. Fortunately, we were attempting to pull from a stop sign, not cruising at 35-40 mph. I'd replaced these axles 15 years ago and noted grooves from the Hyatte bearings at the break and on the other axle as well. I believe there were issues with new axles then, but I've not heard of any now. It makes me consider safety hubs.
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Re: Rear axle crack
The axle crack might be caused by surface decarb due to grinding burns or due to some other manufacturing error. I have seen a lot of these occurrences.
Art Mirtes
Art Mirtes
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Re: Rear axle crack
You don't want to run any axle that has been scored !
The new axles are very good - only issue to watch for is the keyway - a bit too tight for "off the shelf" 1/4" key stock.
The new axles are very good - only issue to watch for is the keyway - a bit too tight for "off the shelf" 1/4" key stock.
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Re: Rear axle crack
Better tight than too loose. It's easy to dress keys on a new double cut file. Don't over-do it.
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Re: Rear axle crack
Yep, I'd consider replacing it, based on the scored taper alone.
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Re: Rear axle crack
I've helped a bunch of guys get their cars going and one of the most common problem is damaged rear axles that need replacement. They're scored, cracked, keyways wallowed out, etc. Most of the damage can be traced to not keeping the rear axle nuts tight. By all means I would suggest replacing your axles. You might want to consider replacing the outer hyatt bearing with floating safety hubs, which transfer much of the load to the rear axle tubes and in the unlikely event of an axle failure, won't let the wheel fall off the car.
Here is an earlier thread on rear axles and the problems from loose axle nuts. You might want to check it out. https://mtfca.com/phpBB3/viewtopic.php?f=2&t=30874
Here is an earlier thread on rear axles and the problems from loose axle nuts. You might want to check it out. https://mtfca.com/phpBB3/viewtopic.php?f=2&t=30874
1917 Touring
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1946 Aeronca Champ
1952 Willys M38a1 Jeep (sold 2023)
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Re: Rear axle crack
It’s rare to pull out an original axle and be able to say it is good in all aspects. For instance the one in the photo has grooving and the taper looks pretty rough. I’d put money that it wouldn’t pass muster in the bearing wear area and inner seal. The new axles are well made and cheap insurance.
Andy
Andy
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Re: Rear axle crack
I recently found out my rear end has a crack in it as well, thankfully the doctor told me everyone's does.
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Re: Rear axle crack
Well sadly the T axle is slightly to large for correct tournament size horse shoe stobs so looks like scrap axle rod sadly
If you can't help em, don't hinder em'
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Re: Rear axle crack
I am a Ca licensed land surveyor. Old worn out Model T rear axles make nice lot corners. They also make nice tree stakes for keeping that new tree growing up straight and tall. Keep the axel gear if it is still good for the new axel or later reuse.
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Re: Rear axle crack
How do you affix your brass tag to the axle Kevin?
CO PLS here.

CO PLS here.
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Re: Rear axle crack
I cut my old axles into various shorter lengths and use them as tooling for my hydraulic press. 

Mark Strange
Hillsboro, MO
1924 Cut-off Touring (now a pickup)
Hillsboro, MO
1924 Cut-off Touring (now a pickup)
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Re: Rear axle crack
It also makes a good driver wheel puller. You back off the nut half way from the axle on the car and thread in the broken axle till it is tight with the axle. Then jack up the opposite side and hit with a heavy hammer.
Norm
Norm
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Re: Rear axle crack
They also make great wench anchors when there are no trees around
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Re: Rear axle crack
Yes Jeff , ( tvw ) , the brass PLS number tag is a problem. I have been able to use stainless wire in the lock key groove to wire the tag to axle but generally pre drill and tap the axle for a tag set screw using index hole in the geared axle end, less the gear. Most of the time these days I just use the common half inch pipe with yellow plastic number tag. Happy surveying to you Jeff.
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Re: Rear axle crack
I also check the taper in the hub .It needs to make good contact with new axle.
John
John
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Re: Rear axle crack
I remember seeing them used for circus tent stakes.
Sean Butler
Huntington Beach, CA
Huntington Beach, CA
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Re: Rear axle crack
Is that in case she tries to run away? (According to dictionary.com: wench: noun, a country lass or working girl)Kevin Pharis wrote: ↑Mon Jan 09, 2023 4:33 pmThey also make great wench anchors when there are no trees around
Gotta love homonyms!

Miles
1924 Touring “Bonnie”
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Re: Rear axle crack
Only because a cage would be inhumanembowen wrote: ↑Wed Jan 11, 2023 1:26 pmIs that in case she tries to run away? (According to dictionary.com: wench: noun, a country lass or working girl)Kevin Pharis wrote: ↑Mon Jan 09, 2023 4:33 pmThey also make great wench anchors when there are no trees around
Gotta love homonyms!![]()